862V Valve Data - AAA Products International

AAA Products International Inc.
7114 Harry Hines Blvd.
Dallas, Texas 75235
214-357-3851

Data for 862V

The 862V is a 3/8" NPTF side ported, 2 position, spring return, solenoid operated valve with a twist locking solenoid override with a side exhaust nut on solenoid stem and with externally pressurized solenoid valve with DOW-55 grease. The spool is shifted by 50 to 150 psi external pilot air when the solenoid is energized. 50 to 150 psi must be maintained to the solenoid to keep the spool shifted while the coil is energized. The spool is spring returned when the solenoid is de-energized. See additional information on solenoid valve operation. Coil is a 22mm wide coil with 18" lead wires. Standard voltage is 120/60, indicate other voltages (i.e. 12VDC, 24VDC, 240/60 etc.).

Details for 862V

Pressure: 15 to 250 psi on the main body of the valve when solenoid is externally piloted.
Vacuum: The five main ports can be operated on industrial vacuum to 28" Hg, based on a 30" barometer.
Temperature: -20°F to 120°F ambient. Caution: If it is possible that the ambient temperature may fall below freezing, the medium must be moisture free to prevent internal damage or unpredictable behavior.
Mounting: The valve can be mounted in any orientation.
O-Rings: Viton.
Solenoid Seat: Viton.
Materials: Black anodized 6061-T6 aluminum body, hard anodized aluminum spool, A380 aluminum end caps, Viton solenoid seat, composite gaskets, steel fasteners.
Flow: 97.1 SCFM, 2.4 Cv
Repair Kit: ERKV-3.
3-Way or 5-Way: This valve is basically 4-way, it must be configured for external pilot (Option 'Z') for 5-way service by using ports 2 or 4 as an inlet, or 3-way service by plugging the unused port 2 or 4.
Fluid Media: Soft seal models are made for air, vacuum, and gases compatible with component materials. They should not be used with liquids.
Weight: 1.4 lbs ± 5%.

"E-Series" Operator - Twist Style Locking Override

This operator is equipped with a locking manual twist style override and a 1/8" NPT external pilot port. For external pilot operation, the internal pilot pressure must be blocked and the plug must be removed and external pilot source must be provided (150 psi maximum). All operators have internally threaded exhaust stems. The thread fits 10-32 UNF or 5mm-0.8 fittings. Solenoid operator is equipped with a locking manual override on the side of the solenoid structure. To activate manual override, twist the yellow lever clockwise to engage override. For replacement operators order ESPKO which is a V-599-1 operator and an EMG3 gasket (individual operator components are not available)

Material: Brass, steel, stainless steel, Viton seat.
Molding Material: Thermoplastic.
Ambient Temperature: -20°C to +50°C.
Internal Diameter Orifice: 1.3mm

"E-Series" Coil - Option M - 18" Flying Lead

The flying lead coil has two 18" long wires. The coil is 22mm wide. Coil can be rotated in 90° increments on operator stem when space is available. When connecting to an electrical source either black wire can be connected to hot (+) and the other connected to neutral (-).

Voltage	Pick-Up	Holding	Resistance	Spare Coil
24 volts, 60 Hz	7.1 VA	5.8 VA	27.4 ohms	V-569-2
48 volts, 60 Hz	7.7 VA	6.2 VA	97.9 ohms	V-569-3
120 volts, 60 Hz	7.8 VA	6.3 VA	619 ohms	V-569-1
240 volts, 60 Hz	7.8 VA	6.3 VA	3400 ohms	V-569-4
12 volts D-C		4.6 Watts	27.4 ohms	V-569-2
24 volts D-C		4.8 Watts	97.9 ohms	V-569-3
60 volts D-C		4.3 Watts	619 ohms	V-569-1

Molding Material: Thermoplastic.
Ambient Temperature: -20°C to +50°C.
Relative Duty Cycle: 100%.
Degree of Protection: IP65.
Certifications: This coil carries the UL certificate of compliance both the standard and Canadian certification. A copy of the certification is available here. The rating only applies to the coil and not the entire valve.
Voltage Tolerance: ± 10%.
Resistance Tolerance: ± 8% at 20°C.
Insulation Class: F

"E-Series" Nut - Side Exhaust

Side exhaust nut, part number V-562 reduces the noise and diffuses the solenoid exhaust. With this option the 10-32/5mm-0.8 tapped exhaust is inaccessible. To order standard solenoid valves with this nut, use option 'C' (e.g. ESY4C). For additional protection from dust/dirt incursion, use an O-Ring in the groove where the holes are located. The standard O-Ring size is AS-016, (ref 5/8 X 3/4 X 1/16) or order a V-565 Buna-N, 70 durometer O-Ring or V-411 Viton, 75 durometer O-Ring.

General - Installation & Maintenance

Valves should be installed with reasonable accessibility for service. Exercise care in keeping tubing lengths to a minimum. Plumbing should be free of contamination. Pipe joint compound should be used sparingly applied only to the thread, never the valve body. Over tightening of pipe threads can fracture the joint causing leaks or failure. Protect the valve from exposure to extreme temperatures, dirt and moisture to maximize life.
Bulletin A-113: Operating & Maintenance Instructions.
Installation: Valve Fitting Installation.

WARNING:These products can expose you to chemicals which is(are) known to the State of California to cause cancer or reproductive harm. For more information, go to www.P65Warnings.ca.gov. Contact us for specific chemicals or materials used in a product.

General - Lubrication, DOW-55

Valves that are required to operate at temperatures lower than 32°F, we recommend using DOW 55 grease. This grease is not as sluggish as Magnalube-G is at these low temperatures. DOW 55 grease is not required and Magnalube-G has worked well for low temperatures. It is only an anecdotal recommendation. Valves are suitable for, and perform best in a non-lube service. For long life, use an air line filter/lubricator installed no further than 10-ft. from the valve. The filter should be rated 25 pm or finer. Use a good grade of petroleum base lubricating oil no heavier than SAE 10W. DO NOT OVER-LUBRICATE. This could cause the spool to stick. CAUTION! Do not use questionable fluids in air line lubricators. Do not use petroleum oil with detergent additives. Detergents, volatile or aromatic fluids may swell rubber seals in valves and cylinders. Never use cooking or vegetable oil as a lubricant. When cleaning AAA valves after extended service, lubricate the valve spool with AAA high film strength grease, or, use O-ring grease which is usually available from supply houses which sell O-rings. DOW 55 is included in all valve repair kits that specify DOW 55 for proper valve maintenance. Never use any kind of oil, cup grease, or automobile chassis lubricant.

To specify the use of Dow-55 grease, use the suffix "W" to the end of the valve part number. This should be the last letter in the part number structure.

If the valve is stored for over 2 years, then a small reapplication of grease is suggested.

Molykote-55 Technical Document
Molykote-55 MSDS Document

The standard grease for most applications, refer to Magnalube-G grease.